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Spray Drying

Featuring advanced pulse combustion spray drying, our systems are designed for precise particle encapsulation and control of API reactions, ensuring high-quality and consistent powder production

NanoChem’s state-of-the-art facility features advanced pulse combustion spray dry processing, specifically designed for the precise and efficient production of high-quality spray-dried powders. Our systems ensure meticulous particle encapsulation and exact control of API reactions, guaranteeing top-quality and consistent powdered products.

At NanoChem Solutions, we pride ourselves on sourcing premium ingredients that enhance our diverse manufacturing capabilities. Our dedicated team works closely with clients to develop exceptional, standout nutraceutical dosage forms.

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Production Dryer: Pulse PCS Model P-1000

Pilot Dryer: Yamato ADL311S


Spray Dryer production dryer Pulse PCS Model P-100

NanoChem’s production spray drying unit is a combustion unit that can spray dry up to 500 liquid kg per hour. It has the ability to handle products with higher solids and viscosity than conventional spray dryers. It also has a higher heat transfer rate, which dries the material very quickly, while allowing for lower dryer exit temperatures—which in turn reduces product degradation. With no nozzles or rotary disks to wear out, every droplet sees the same atomization energy and the same differential temperature. This allows for more uniform particle size distributions than with conventional spray dryers.

Our commitment to innovation sets us apart:

  1. Liquid & Powder Processes: Leveraging advanced techniques for both liquid and powder formulations.

  2. High-Efficiency Liposomes: Specializing in the production of high-efficiency liposomal products.

  3. Particle Encapsulations: Expertise in precise particle encapsulation for enhanced product performance.

  4. Fully Reacted Actives: Ensuring complete and efficient activation of active ingredients.

Certifications

Certifications may vary based on product. For product specific information, please contact us

Get in touch today to discover how our innovative spray drying systems can enhance the quality and efficacy of your powdered products. NanoChem complies with GMP and FSMA standards, is SQF-certified, and is capable of toll spray-drying food-grade materials.

Ready to take the next step? Reach out today